Remote Control Valve Controller

Confirm and Prevent Accidental Line Shutdowns

Owners and operators understand the importance of having valve systems and shutdown processes in place to ensure pipelines meet regulations and mitigate damage from leaks or ruptures. In the event of a pipeline rupture, the National Transportation Safety Board (NTSB) has determined most of the damage occurs within the first 30 seconds. While neither remote control valves (RCVs) nor automatic shutoff valves (ASVs) will prevent this initial damage, they are increasingly used to limit the release of natural gas after a line rupture event especially in High Consequence Areas (HCAs) and are faster and more cost efficient than a manual shutdown.

RCVs require an operator to initiate closure, which can lead to long decision times when there is a pipeline rupture and the operator is dealing with many simultaneous alarms while assessing the situation. ASVs on the other hand do not allow for operator intervention, which can lead to costly inadvertent shutdowns. Each system has its disadvantages, which is why McClure Energy Solutions designed an RCV control system that integrates the features and benefits of both solutions. This approach gives potential line-break alarming and shutoff action while giving the operator a chance to confirm and prevent an inadvertent line shutdown.

With MES’s RCV, the operator will be warned by our advanced multiple correlated algorithms when a probable line rupture is detected. The operator can then choose to use the RCV to shut off the pipeline. If enabled, the RCV is also equipped to automatically shut the valve after a three-minute operator intervention period when alarms signal a rupture. This approach combines the advantages of both the RCV and the ASV


  • Based on Allen-Bradley, Siemens (TI) and CTI programmable controllers
  • Up to seven remote control valves from a single controller
  • Up to three series valve pairs coordinated to minimize line segment outages
  • Hardware Watchdog with failover to physical low pressure leak detection back-up device upon a system failure
  • Active output system check
  • Relay isolation and surge protection on all critical signals
  • Supervision of valve close commands
  • Local HMI manual close and open commands
  • SCADA manual close capability
  • SCADA and Local HMI close sequence abort capability
  • Data Logging to CSV files
  • Web and FTP server capable
  • Flow-paced odorizer control option
  • SMS and auto dialer options
  • Low pressure based on pressure tracking, and crosschecked with an enabling threshold pressure
  • “Negative rate of change” tripping with redundant upstream and downstream checks
  • “Differential pressure” tripping based on pressure drop across the valve with redundant upstream and downstream negative rate of change correlation
  • Fixed “low pressure” trip with redundant upstream and downstream checking


  • Supports most industrial protocols
  • Works with manual back-up systems in the event of a system failure
  • Redundant valve close signals for protection against shorted outputs that cause inadvertent valve closure
  • Reduce “false trips” by using advanced algorithms